Corrugated Boxes are also known as multi-layered boxes. They are made up of many layers. A typical corrugated container is made up of 3 layers. First, there is an upper layer, then comes the bottom layer and in between, there is another layer of the box that is ruffled vertically in order to give it a soft structure that is used to prevent the fragile products from damaging. Corrugated is the box commonly used container for packaging due to the following advantages.
- Corrugated packaging itself is lightweight.
- It is less expensive than the other types.
- It can handle more abuse.
- It adds more protection to the product.
Differentiate between materials
Packing in layered containers is not as simple as it sounds. There are a number of things that should be taken care of in order to keep your products safe and avoid any mishaps regarding your valuable items.
While you may think about your packing, it should be kept in mind that cardboard boxes, cardboard, and corrugated board are not similar things. Cardboard is hard-core paper stock, and it’s really not utilized for solid delivery holders. A decent case of cardboard is a cereal container.
A corrugated board is a substantially more solid board that has two fundamental parts: the liner and the medium. The liner is the level material normally found outwardly on surfaces of the board (however can likewise be found within some heavier board blends), and the medium, can be found between the liners. The medium makes the curved shape or “ruffles” between the liners and is a vast benefactor in the structural integrity of the board. Once these sheets of paper are glued together they make a layered board which is then changed over into a structure that can manage long transportations, knocks, and falls. (A lot of things your cereal box would not survive.) When you go to arrange your bundling it’s critical to know the distinction, since chances are you would prefer not to deliver your items in cardboard containers
Selecting the right material.
Selecting the right material is very important while doing the packing. If the correct material is not chosen then it might end up damaging your stuff. There are 3 types of corrugated boxes that are available.
Single Faced Board: This is the type of board in which one layer of liner is glued to one layer of medium. It comes in rolls and is mostly used to wrap or provide cushioning.
Single Wall: This is the type of board in which one corrugated layer is glued between 2 layers of the liner. It is the most commonly used board and is used for most of the packing stuff.
Double Wall: In this type of board, 2 layers of corrugated material are glued in between 2 layers of liner thus providing more strength to the structure. It is used for heavy-duty package delivery.
One of the necessary elements of a layered board is to give crush resistance (protection) and satisfactory strength for stacking in warehouses. A container can be designed by enhancing the grade of the creased board, box dimensions, and internal support. Support from the products likewise gives “stack sharing” and can be an important factor in stacking. The way a container is packed can sometimes affect the stacking strength. If they are to be stored at a place that has a high humidity value, then extra strength and resistance to moisture are needed. Stacking done in the form of pallets strongly affects the stacking process. Stacking that is done in a vertical layer or line increases the stacking strength whereas on the other hand containers that are arranged in a random or unorderly manner can decrease the life of the containers thus damaging the items within. Pressure testing is a method for assessing boxes, heaps, and unit stacks under controlled conditions. Compression strength can be assessed in view of container construction, size, and warehouse parameters.
New Box vs Used Box
When doing packaging, it should be kept in mind that the boxes that you use for expensive or heavy-duty products should be new and unused because new containers are more rigid, can take more abuse, and are more reliable. On the other hand, if you use one that is old and used multiple times before, there is always a risk of it breaking. The structural integrity of the containers has been compromised due to its previous uses. As a result, your container can fail thus damaging your valuables.
It is always good to include some extra safety in any field of life and packaging has no exception. While packing, it is always safe to add some extra padding inside the box to minimize the chance of breakage and damaging your products. You can add some extra bubble wrap or foam around your product in order to keep it protected from the knocks and abuse of the logistics. The standard amount of padding that is recommended in corrugated packages is 5 Cms.
Labeling is the process in packaging where a label is added on the corrugated board which keeps all the information related to the items within the container and the address it is designated to. When using old containers, it must be kept in mind to remove the old labels from the boxes and if one forgets to do so, it can create a number of problems for the manufacturer as well as the logistics company.
Sealing your package
Never utilize household unit cello tape to anchor your corrugated boxes. Cello tape is extraordinary to seal little size containers however isn’t appropriate for expensive bundles being sent abroad or the nation over. When sealing your packages with a 3M divide you are always guaranteed that they will remain stuck. Utilizing shabby, general store claim tape won’t seal your container appropriately regardless of what number of layers you apply and it can damage your items or be tempered with if not properly sealed.